案例详情 / Case Details
气雾化 制备粉末材料生产线
编号: JTQWH
技术方案简介: 气雾化 制备粉末材料生产线,是为了 满足在一定条件下雾化制成金属球形粉末的生产而设计的装置。 气雾化 制备粉末材料生产线工作原理,是指在 气体保护条件下 熔炼金属或金属合金,金属液 体经过保温坩埚、导流嘴流出(向下),通过喷 嘴由高压气流将金属液体雾化破碎成大量细小的液滴,细细的 液滴在飞行中凝固成球形或是亚球形颗粒,达到制粉的目的。
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设备用途及原理 Application and Principles

  气雾化 制备粉末材料生产线,是为了 满足在一定条件下雾化制成金属球形粉末的生产而设计的装置。

  气雾化 制备粉末材料生产线工作原理,是指在气体保护或真空条件下 熔炼金属或金属合金,金属液 体经过保温坩埚、导流嘴流出(向下),通过喷 嘴由高压气流将金属液体雾化破碎成大量细小的液滴,细细的 液滴在飞行中凝固成球形或是亚球形颗粒,达到制粉的目的。


Application and Principles

   Gas atomization preparation powdered material production line is featured as an equipment designed for producing metal ball-shaped powder by gas atomization under certain conditions.

   Its working principles refer to the smelting of metals or metal alloys with gas protection, in which metal liquids flow (downward) out of fluid-direction nozzle through holding crucible furnace, atomizing the metal liquid into amount of tiny droplets by high-pressure gas flow with nozzles, and those tiny drops in air solidified into spherical or sub-spherical particles, finally achieving in power making.


设备优势及特点 Superiorities and Features

气雾化 制备粉末材料生产线具备领先技术水平,主要有以下特点:

 1、惰性气 雾化过程气体氧含量在线检测,对粉末 材料的氧含量控制大有帮助。

 2、压差控制式雾化功能,精密控 制雾化金属流率工艺参数,生产产品质量稳定,减少设 备运行中的故障。

 3、设备关 键部位设置视频监控,及时观 察设备运行状态。

 4、专业研发的先进高效【紧耦合 超音速气体雾化器】核心关键技术,能生产 高比例的超细粉末材料,而且耗气量少,生产成本大大降低。

 5、优选设 计的快速气冷系统和雾化塔室,减少共生卫星球粉末。

 6、开发的 设备运行控制软件、HMI人机交互控制界面,凸显对 粉末材料生产的高度专业理解。

 7、粉末材料颗粒大小,形状及 粒度分布可通过改变雾化工艺和调整工艺参数调节。


Superiorities and Features

Gas atomization preparation powdered material production line provided by is equipped with world advanced technologies of this field, primarily processed with following features:

1. Online examination on oxygen content of gas in the course of atomizing inert gas, significantly beneficial for controlling oxygen content of powdered materials.

2. Pressure differential controlling type of atomization function, precisely control atomized metal flow rate technological parameters, stable production quality, malfunctions in equipment operation reduced.

3. Video surveillance on key parts of equipment, observe equipment operation status in time.

4. [Tightly-coupled supersonic-speed gas atomizer], the core essential technology, is professionally researched and developed with advanced high-efficiency and can produce superfine powdered material at high proportion and consume little gas volume, greatly reducing production cost.

5. Optimal designs to fast-air-cooling system and atomization tower reduce co-existence satellite powder.

6. Equipment operation control software and HMI human-machine interaction control interface highlight the highly professional understanding for powdered material produce.

7. The sizes, shapes and particle size distribution of powdered materials can be regulated through altering atomization technology and adjusting technological parameters.


设备主要技术参数 Major technical parameters

以下是 设备产品技术参数,部分数 据会随着产品创新改进,最新数据请联系我们:

Major technical parameters

Product technical parameters of equipments are presented as below, and partial of these data will be updated as the product innovation, please contact us if any latest datas:


以上为标准配置,可根据 客户要求进行调整。

It is standard configuration above, and can be adjusted according to the demand from customers.


设备核 心模块结构技术

气雾化 制备粉末材料生产线主要由以下几大部分 及周边部件组成:

 1、中频感应熔炼炉;

 2、保温炉(容量为10kg25kg 二种规格);

 3、雾化系统;

 4、雾化罐体;

 5、粉尘收集系统;

 6、供气系统;

 7、水冷系统;

 8、控制系统;

 9、中频电源;

 10、保温炉电源系统10kg25kg 级无保温炉);

 11、真空熔炼系统(选配系统)

 ★具备专 利技术保护的卧式真空熔炼系统,可以选 择多熔炼炉轮换工作结构形式和互换式双保温中间漏包,提高生产效率。

 ★独创在 线粉末粒度监测反馈过程控制技术,实时检 测气雾化生产时的粉末粒度状态,通过信 息反馈数字控制技术调整雾化参数,过程智 能动态匹配雾化条件,极大满 足对产品高质量生产要求。


Core Module Structure Technology

Gas atomization preparation powdered material production line is primarily consisted of following major components and peripheral components:

1. Medium-frequency induction smelting furnace;

2. Holding furnace (its capacity has two specifications, 10kg and 25kg);

3. Atomization system;

4. Atomization container;

5. Dust collecting system;

6. Gas supplying system;

7. Water cooling system;

8. Controlling system;

9. Medium-frequency power supply;

10. Holding furnace power supplying system (No holding furnace for 10kg and 25kg grades);

11. Vacuum smelting system (selection-and-match system)

Horizontal vacuum smelting system protected by patent technology can choose multi smelting furnaces to alternate performing structure modes and interchangeable double-holding tundish, improving production efficiency.

Original online powder size distribution monitoring feedback procedure controlling technology examines the particle size states during atomization producing in real time, adjust atomization parameters with information feedback digital-controlling system in which the course intelligently and dynamically matches atomizing conditions, greatly satisfying the production demand for high-quality products.





真空熔炼气雾化 制备粉末材料生产线

设备用途及原理

  真空熔炼气雾化 制备粉末材料生产线,是为了 满足在一定条件下雾化制成金属球形粉末的生产而设计的装置。

 真空熔炼气雾化 制备粉末材料生产线工作原理,是指在 气体保护条件下 熔炼金属或金属合金,金属液 体经过保温坩埚、导流嘴流出(向下),通过喷 嘴由高压气流将金属液体雾化破碎成大量细小的液滴,细细的 液滴在飞行中凝固成球形或是亚球形颗粒,达到制粉的目的。

Application and Principles

Vacuum melting gas atomization preparation powdered material production line is an equipment designed for producing metallic spherical powder by atomizing under certain conditions.

Its working principles refer to the smelting of metals or metal alloys with gas protection, in which metal liquids flow (downward) out of fluid-direction nozzle through holding crucible furnace, atomizing the metal liquid into amount of tiny droplets by high-pressure gas flow with nozzles, and those tiny drops in air solidified into spherical or sub-spherical particles, finally achieving in power making.

设备优势及特点

气雾化 制备粉末材料生产线具备领先同行技术水平,主要有以下特点:  

1.采用属 专利技术保护的卧式真空熔炼装置,可以选 择多熔炼炉轮换工作结构形式和互换式双保温中间漏包组件形式,雾化生 产效率大幅度提高,设备的维护维修简化。

2.惰性气 雾化过程气体氧含量在线检测,对粉末 材料的氧含量控制大有帮助。

3.压差控制式雾化功能,精密控 制雾化金属流率工艺参数,生产产品质量稳定,减少设 备运行中的故障。

4.设备关 键部位设置视频监控,及时观 察设备运行状态。

5.专业研发的先进高效【紧耦合 超音速气体雾化器】核心关键技术,能生产 高比例的超细粉末材料,而且耗气量少,生产成本大大降低。

6.优选设 计的快速气冷系统和雾化塔室,减少共生卫星球粉末。

7.独创在 线粉末粒度监测反馈过程控制技术,能实时检 测气雾化生产时的粉末粒度状态,并通过信 息反馈数字控制技术调整雾化参数,过程智 能动态匹配雾化条件,极大满 足对产品高质量生产要求(用户选配)。

8.雾化气体加热系统,可以提 高生产超细粉末的比例,降低雾化气体耗量(用户选配)。

9.限流式 导流管加热系统,减少气 雾化过程的导流管金属凝固堵塞故障(用户选配)。

10.熔炼坩 埚损伤在线监测系统(用户选配)

11.开发的 设备运行控制软件、HMI人机交互控制界面,凸显对 粉末材料生产的高度专业理解。

12.专业开 发的基于互联网远程设备监控和故障检测系统(用户选配)。

13.粉末材料颗粒大小,形状及 粒度分布可通过改变雾化工艺和调整工艺参数调节。

Advantages and Features

Gas atomization preparation powdered material production line provided by is equipped with world advanced technologies of this field, primarily processed with following features:

1. It applies with horizontal vacuum melting device protected by patent technology, and thus can choose multi smelting furnaces to alternate performing structure modes and interchangeable double-holding tundish, greatly improving atomizing production efficiency and simplifying its maintenance and repair.

2. Online examination on oxygen content of gas in the course of atomizing inert gas, significantly beneficial for controlling oxygen content of powdered materials.

3. Pressure differential controlling type of atomization function, precisely control atomized metal flow rate technological parameters, stable production quality, malfunctions in equipment operation reduced.

4. Video surveillance on key parts of equipment, observe equipment operation status in time.

5. [Tightly-coupled supersonic-speed gas atomizer], the core essential technology, is professionally researched and developed with advanced high-efficiency and can produce superfine powdered material at high proportion and consume little gas volume, greatly reducing production cost.

6. Optimal designs to fast-air-cooling system and atomization tower reduce co-existence satellite powder.

7. Original online powder size distribution monitoring feedback procedure controlling technology examines the particle size states during atomization producing in real time, adjust atomization parameters with information feedback digital-controlling system in which the course intelligently and dynamically matches atomizing conditions, greatly satisfying the production demand for high-quality products (user’s option).

8. Atomized gas heating system can increase the proportion of producing superfine powder and decrease the consumption of atomized gas (user’s option).

9. Current-limiting diversion pipe heating system reduces the clogs caused by metal solidification during gas atomizing (user’s option).

10. Melting crucible damage online monitoring system (user’s option).

11. Equipment operation control software and HMI human-machine interaction control interface highlight the highly professional understanding for powdered material produce.

12. The sizes, shapes and particle size distribution of powdered materials can be regulated through altering atomization technology and adjusting technological parameters.

设备核 心模块结构技术

气雾化 制备粉末材料生产线主要由以下几

大部分 及周边部件组成:

 1、中频感应熔炼炉;

 2、保温炉(容量为10kg25kg 二种规格);

 3、雾化系统;

 4、雾化罐体;

 5、粉尘收集系统;

 6、供气系统;

 7、水冷系统;

 8、控制系统;

 9、中频电源;

 10、保温炉电源系统

   (10kg25kg 级无保温炉);

 11、真空熔炼系统

  ★具备专 利技术保护的卧式真空熔炼系统,可以选 择多熔炼炉轮换工作结构形式和互换式双保温中间漏包,提高生产效率。

  ★独创在 线粉末粒度监测反馈过程控制技术,实时检 测气雾化生产时的粉末粒度状态,通过信 息反馈数字控制技术调整雾化参数,过程智 能动态匹配雾化条件,极大满 足对产品高质量生产要求。

Core Module Structure Technology

Gas atomization preparation powdered material production line is primarily consisted of following major components and peripheral components:

1. Medium-frequency induction smelting furnace;

2. Holding furnace (its capacity has two specifications, 10kg and 25kg);

3. Atomization system;

4. Atomization container;

5. Dust collecting system;

6. Gas supplying system;

7. Water cooling system;

8. Controlling system;

9. Medium-frequency power supply;

10. Holding furnace power supplying system (No holding furnace for 10kg and 25kg grades);

11. Vacuum smelting system (selection-and-match system)

Horizontal vacuum smelting system protected by patent technology can choose multi smelting furnaces to alternate performing structure modes and interchangeable double-holding tundish, improving production efficiency.

Original online powder size distribution monitoring feedback procedure controlling technology examines the particle size states during atomization producing in real time, adjust atomization parameters with information feedback digital-controlling system in which the course intelligently and dynamically matches atomizing conditions, greatly satisfying the production demand for high-quality products.

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